Experimental machine (Single screw)
Precision Laboratory Single-Screw Experimental Granulator
Product Overview
Our Laboratory Single-Screw Experimental Granulator is a compact, high-precision extrusion system specifically designed for material testing, formula development, and small-scale pilot production. This unit allows researchers and quality control teams to simulate full-scale production environments on a laboratory benchtop, providing critical data on polymer rheology, color matching, and additive dispersion with minimal material waste.
Core Technical Advantages
- High-Precision Control Interface: Equipped with an integrated, user-friendly control console featuring independent digital displays for precise monitoring of heating zones, screw speed, and motor load.
- Versatile Formula Testing: Ideal for testing new polymer recipes, masterbatches, and specialized additives across a wide range of thermoplastics.
- Compact & Efficient Design: The streamlined footprint is optimized for laboratory environments, requiring significantly less material for trials (low MOQ testing) than industrial-sized extruders.
- Uniform Thermal Management: Features multiple precision-controlled heating zones and high-performance cooling fans to ensure a stable and repeatable thermal profile during the extrusion process.
- Quick-Clean System: Designed for easy disassembly and cleaning, allowing for rapid transitions between different material batches or colors without cross-contamination.
- Industrial-Grade Components: Despite its compact size, the unit utilizes a high-torque motor and heavy-duty gearbox to ensure consistent performance and longevity.
Typical Applications
- R&D Centers: Development of new polymer compounds and performance-enhancing additives.
- Quality Control (QC): Testing raw material consistency and verifying batch-to-batch quality before mass production.
- Color Matching: Rapid prototyping of custom colors and masterbatch dispersions.
- Educational & Institutional Research: Providing a hands-on platform for polymer science and engineering studies.
Technical Specifications (Reference)
| Feature | Capability / Specification |
| Screw Type | High-Grade Precision Single Screw |
| Feeding Method | Gravity Hopper (Customizable Feeders available) |
| Control System | Centralized Digital Control Console |
| Heating Zones | 3-5 Independent PID-Controlled Zones |
| Drive System | Variable Frequency Speed Control (VFD) |