Forced feeding granulation unit
High-Performance Forced Feeding Pelletizing System
Product Overview
The Forced Feeding Pelletizing Unit is a robust industrial solution specifically designed for the high-efficiency processing of lightweight and bulky plastic materials. By utilizing a specialized forced feeding mechanism, this system ensures a consistent and high-volume intake of materials like PE/PP flakes and films, significantly increasing production throughput and reducing labor intensity.
Core Technical Advantages
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High-Torque Forced Feeding: The integrated forced feeder prevents material bridging in the hopper, ensuring a steady and forceful flow of material into the extruder barrel for maximum efficiency.
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Heavy-Duty Drive Train: Equipped with a high-performance AC motor and a high-torque gearbox, the unit is engineered for stable, long-term operation under high-pressure conditions.
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Advanced Cooling System: Features a dedicated external cooling fan and heat exchanger to maintain optimal oil and component temperatures during 24/7 continuous production.
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Precision Multi-Zone Heating: The barrel is divided into multiple precision-controlled heating zones with protective stainless steel covers, ensuring uniform melting and energy efficiency.
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Integrated Vacuum Degassing: Features a high-capacity vacuum degassing port to remove volatiles and moisture, ensuring the production of high-density, bubble-free pellets.
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Hydraulic Screen Filtration: A rapid-action hydraulic screen changer allows for efficient impurity removal without significant downtime.
Typical Applications
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Bulk Recycling: Processing of lightweight PE/PP film flakes, crushed woven bags, and raffia.
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High-Filler Compounding: Ideal for feeding materials with low bulk density or high additive content.
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Industrial Waste Reprocessing: Efficiently handles post-industrial scrap into high-quality reusable resin.
Technical Specifications (Reference)
| Feature | Capability / Specification |
| Feeding Type | Vertical Forced Feeding / Compactor Feeding |
| Screw Material | 38CrMoAlA (Nitrided/Bimetallic) |
| Control System | Centralized PLC Control Panel |
| Cooling Method | Forced Air & Water Circulation |
| Pelletizing Options | Water-ring or Strand Cutting |
