This equipment is a dry-type scrap copper wire granulator and separator, an integrated machine designed to recycle electrical cables by mechanically separating copper from plastic insulation.

Core Components and Functions

• Feeding Hopper (Yellow): The starting point where scrap wires (typically less than 20–25mm in diameter) are introduced.

• Main Crusher: Located inside the main housing, this unit uses a series of rotating and fixed blades (often made of high-durability SKD-11 steel) to chop wires into small granules.

• Airflow Separator: A high-pressure fan creates upward airflow that lifts lighter plastic pieces while allowing heavy copper granules to drop onto the separation bed.

• Vibrating Screen: This table uses gravity and physical vibration to further refine the material, guiding copper “rice” to the front outlet and plastic pellets to the rear.

• Dust Collection System (Grey/Blue Box): An integrated filtration unit (often including a bag house or cyclone) that captures fine particles and insulation fuzz to maintain a clean environment.

• PLC Control Panel: The white interface used to control power and adjust the airflow and vibration speeds for optimal separation.

Maintenance and Operation Tips

• Blade Sharpening: The crusher blades are wearable parts; if you notice a drop in cutting efficiency, the blades should be sharpened or replaced (standard gap is 0.15–0.25mm).

• Airflow Balance: To avoid losing fine copper into the plastic pile, adjust the airlock knobs on the panel—clockwise to increase air and counter-clockwise to decrease it.

• Magnetic Pre-Sorting: If your scrap includes automotive harnesses, it is recommended to use a magnetic separator at the feeding stage to remove iron, which can damage the internal blades.

Copper granulator is design made by our company since 2002. It can deal with car cable,communications cable, miscellaneouscables. Through is body is small ,but also has Crusher , Dust collection system, Vibrator, air cleaner, Suction fan inside. Less electric cost,more processing capacity. Plastic & copper is different in density , So the crusher can stripping the plastic(by high quality blade,then separated by Vibrator & Suction together.So front the copper come out, plastic come out in the other side. Dust wil be sent by duct to dust collector. (It can deal with 0.5-2OMM scrap cable, single conductor diameter of 0.2-0.3mm best.)